A manufacturer of specialty alloys for the aerospace, medical, and electronics industries needed to replace a severely corroded dust collection system. Moisture from its titanium cutting process was causing ongoing corrosion issues that threatened system reliability and longevity.
A.C.T. Dust Collectors designed a long-term solution using corrosion-resistant materials and a properly sized baghouse system to support current production and future growth.
Industry: Specialty alloy manufacturing
Application: Titanium cutting dust collection
Location: South Carolina
Challenge: Corrosion caused by moisture exposure
Dust Type: Metal particulate from titanium cutting
System Installed: ACT TLM 198-10 stainless steel baghouse
Outcome: Improved durability and long-term system reliability
The manufacturer used large abrasive saws to cut titanium and other specialty alloys. To prevent blade overheating, water was applied during the cutting process. Over time, moisture entering the dust collection system caused significant corrosion of the existing carbon steel collector.
Titanium cutting is a machining process that uses heavy-duty saws or cutting equipment to shape titanium alloys into specific dimensions. These operations generate metal particulates and often require coolant or water to manage cutting temperatures.
In this operation:
Moisture can accelerate corrosion and negatively impact filter performance, especially in applications where wet particulate or coolant mist is present.
The customer needed a dust collection system designed specifically for moisture-prone environments.
After evaluating the application, A.C.T. Dust Collectors recommended a stainless steel baghouse system designed to withstand corrosive conditions.
The system included:
The system was selected for its:
Stainless steel construction provided a proven solution for applications where moisture and corrosion are ongoing concerns.
The existing collector was already operating as a baghouse system, but A.C.T. wanted to verify that it remained the best fit for the application.
Several factors were evaluated:
Baghouse systems are often preferred when:
Because the titanium cutting operation generated larger, hotter particulates, a baghouse collector was determined to be the most effective solution.
Following engineering review and sizing calculations, the new system was installed less than four months after the customer initiated the project.
Outcomes:
The upgraded system provided a long-term solution that addressed both current operational needs and anticipated growth.
Metal cutting operations require dust collection systems that can:
Selecting the proper collector design and construction materials is critical for maximizing equipment lifespan and minimizing maintenance costs.
If your facility experiences corrosion issues, moisture challenges, or demanding metal cutting applications, A.C.T. Dust Collectors can design a solution tailored to your process. Contact our team to discuss the right dust collection system for your operation.
A titanium cutting dust collection system is designed to capture and filter metal particulate generated during titanium sawing, cutting, and machining operations. These systems help maintain air quality, reduce dust accumulation, and support safe manufacturing environments.
Proper dust collection also helps protect equipment and improve overall production cleanliness.
Moisture causes corrosion in dust collectors because water can react with carbon steel surfaces over time, leading to rust and material deterioration. Applications that use coolant sprays, water-based cutting processes, or generate condensation are especially vulnerable.
Common sources of moisture include:
Using corrosion-resistant materials can help extend equipment life in these applications.
Stainless steel is used for dust collection systems because it offers superior resistance to corrosion compared to carbon steel. This makes it a preferred material for applications involving moisture, chemicals, food processing, pharmaceuticals, and wet particulate.
Benefits of stainless steel construction include:
A baghouse dust collector is often chosen instead of a cartridge collector when an application generates larger particulate, higher dust loads, or elevated temperatures. Baghouse systems are designed to handle demanding industrial environments where durability is important.
Factors that often favor baghouse systems include:
Learn more about the differences between a baghouse and a cartridge dust collector.
Selecting the right dust collector for a metal cutting operation involves evaluating the dust characteristics, process temperature, moisture exposure, and airflow requirements. Engineers also consider future production growth and maintenance expectations.
Key selection criteria include:
Proper system selection helps improve reliability, reduce maintenance costs, and maximize equipment lifespan.