A manufacturer of honeycomb core structural boards needed to upgrade its dust collection system to support expanding CNC router operations. The existing collector lacked the airflow capacity and combustible dust protection required for the application.
A.C.T. Dust Collectors designed a compliant baghouse system that improved filtration performance while supporting future production growth.
Industry: Composite board manufacturing
Application: CNC router dust collection
Location: Michigan
Challenge: Non-compliant dust collector and increasing production capacity
Dust Type: Wood dust and plastic particulate
System Installed: ACT TLM 117-10 modular baghouse
Outcome: Improved airflow and compliant dust collection performance
The facility operated multiple large CNC routers used to machine honeycomb core structural boards. As production increased, the existing dust collection system no longer met airflow or safety requirements.
CNC routing is a machining process that uses computer-controlled cutting tools to shape materials such as wood, composites, and plastics. These processes generate fine airborne particulates that must be captured effectively.
In this operation:
Wood and plastic dust can create combustible dust hazards when allowed to accumulate or remain suspended in the air.
The customer needed a dust collection system that could improve airflow performance while meeting combustible dust compliance requirements.
After reviewing the application and airflow requirements, A.C.T. Dust Collectors recommended a modular baghouse system designed for high dust loading environments.
The system included:
The system was selected for its:
The addition of floor sweeps also improved cleanup efficiency throughout the workspace.
The upgraded dust collection system was installed to support both current operations and future facility expansion.
Outcomes:
The customer reported satisfaction with the system performance and the ability to support long-term production growth.
CNC router operations require dust collection systems that can:
Baghouse systems are commonly used in high-volume woodworking and composite applications because they can manage large dust loads while maintaining reliable filtration performance.
Proper system design helps improve air quality, reduce dust accumulation, and support regulatory compliance.
If your facility operates CNC routers or processes combustible dust, A.C.T. Dust Collectors can design a compliant system tailored to your needs. Talk to our team to find the right solution for your facility.
A CNC router dust collection system is designed to capture and filter airborne dust generated during CNC machining processes. These systems remove wood dust, plastic particulate, and other fine debris to maintain air quality and support safe working conditions. Proper dust collection also helps reduce dust buildup on equipment and throughout the facility.
Combustible dust compliance is important in woodworking and composite applications because fine dust particles from wood, plastics, and composites can ignite under certain conditions. Dust accumulation and suspended particulate may increase the risk of fire or explosion if not properly controlled.
Effective dust collection systems help reduce these risks by capturing dust at the source and maintaining cleaner operating environments.
A baghouse dust collector is often used for CNC router applications because it can handle large volumes of wood and plastic dust efficiently. Baghouse systems provide strong airflow performance and are well suited for continuous production environments with high dust loading.
These systems also support long filter life and reliable operation in demanding industrial applications.
Floor sweeps in a dust collection system are low-level collection inlets that allow operators to vacuum or sweep dust directly into the system for removal. They help improve housekeeping by simplifying cleanup around equipment and walkways.
Floor sweeps are commonly added in woodworking and manufacturing facilities where dust accumulates on floors during production.
Designing a compliant dust collection system for combustible dust involves evaluating the type of dust, airflow requirements, equipment layout, and applicable safety standards. Systems may include explosion protection, proper ventilation, and filtration components designed for combustible particulate.
Design considerations often include:
Proper system design helps improve safety, maintain air quality, and support long-term operational reliability.